Printed Circuit Board Capabilities
Home
About Bates Quote
PCB Capabilities
PCB Manufacturing & Registration Equipment
PCB Technology
PCB Build Process
Request PCB Quote
Contact Us
SITE MAP
 
Printed Circuit Board (PCB) Manufacturers
Request PCB Parts Quote

PCB Capabilities
Bates PCB Quotes US Manufacturers

Materials
Surface Finishes
Inner Layers
Outer Layers
Performance

Recognizing that the printed circuit board industry is a competitive global market, our PCB manufacturers believe in the continued pursuit of higher technology as a key component to their ability to succeed. They provide a broad product mix to our customer base, building everything from high layer count, high aspect ratio backpanels, to designs incorporating buried, blind or micro vias.

Materials

Type Product Tg (° C) Dk
FR-4 Isola IS 402 140 4.6
FR-4 Polyclad PCL-FR-226 140 4.6
FR-4 Nelco N4000-7 155 4.5
FR-4 Isola FR 406BC 160 4.6
FR-4 Isola Resin Coated Copper (Rcc-FR406) 170 3.6
FR-4 Polyclad PCL-CF-400 170 3.6
FR-4 Isola FR 406 170 4.6
FR-4 Polyclad PCL-FR-370 170 4.6
FR-4 Matsushita R 1766/R1661 T & C 170 4.6
FR-4 Nelco N4000-6FC 170 4.6
FR-4 Arlon 45N 170 4.6
FR-4 Polyclad PCL-FR-370 Turbo 175 4.6
FR-4 Isola IS 410 180 4.6
Epoxy PPO/CE Getek ML200 180 DMA 3.9
Epoxy PPO/CE Matsushita R5715/R5610 Megtron 180 DMA 3.9
Epoxy PPO/CE Isola FR408 180 3.9
Epoxy PPO/CE Nelco 4000-13, 4000-13SI 210 TMA 3.9
Polyimide Nelco 7000-2HT/7000-3 260 4.3
Polyimide Arlon 35N 250 4.39
Aramid Arlon 55ST 175 3.63
Thermoset Hydrocarbon Ceramic Rogers 4350B Determined by prepreg 3.5
Thermoset Hydrocarbon Ceramic Rogers 4003 Determined by prepreg 3.4
BT Resin Nelco N5000 185 3.8
BT Resin Isola G200 185 4.1
BT Resin Polyclad Europe, GI 180UT/P 200 3.9
Halogen Free Nelco 4000-2 EF Under Development
Halogen Free Hitachi 67G Under Development
Halogen Free LG Chemical LG-E(B)-481 Under Development
Halogen Free Nanya NPG Under Development
Halogen Free Polyclad PCL-HF-571 Under Development
Lead Free Nelco 7000-2HT/7000-3 Under Development
Lead Free Arlon 35N Under Development

Double Sided Special Materials Df @ 10 GHz Dk @ 10 GHz
PTFE (Ceramic Filled) Arlon AR 1000 .0035 10.0
PTFE Arlon DiClad 880 .0009 2.17
PTFE Arlon CuClad 250 .0022 2.40-2.60
PTFE Arlon AR350 .0026 3.5
PTFE Taconic TLX .0019 2.5
PTFE Taconic TLY .0009 2.2
PTFE Rogers Ultralam 2000 .0019 2.5

| TOP |

Surface Finishes

Finish Description
HASL (Hot Air Solder Leveled) Solder deposited on SMD features and in PTH pads and holes. Typical solder thickness is 0.1-1.0 mils on surface features. Solder thickness varies by board geometry, aspect ratio, and hole size and is therefore considered unfavorable in higher technology SMD applications. The solder coating consists of 63%-37% eutectic SnPb.
OSP (Organic Solderability Preservative) A transparent organic coating deposited on solderable features after the solder mask process.
ENIG (Electroless Nickel, Immersion Gold) Electroless nickel-immersion gold deposited on solderable features. Typically 100-200μ of nickel is deposited and 2-8μ of gold. Applied after the solder mask process. Full ENIG coverage under solder mask is manufacturable, but not desirable due to reduced mask adhesion and increased cost.
Gold Flash Electrolytic nickel-gold deposited on solderable features. Typically 200-400μ of nickel is deposited, and 3-10μ of hard gold. Gold flash is applied to solderable features after pattern plating. Additional gold thickness (30-50μ) can be plated in selective areas.
Immersion Silver Silver deposited on solderable features. Typically 5-25μ of silver is deposited, with a nominal thickness of 15μ. Immersion silver is applied after solder mask.
White Tin Immersion tin deposited over copper. Typically 30-40μ is deposited. White tin is applied after solder mask.
Combination Finishes Typically a global solderable finish after a selective hard/soft gold finish has been applied. The preferred solderable finish in combination applications is OSP. Other solderable finishes are possible, but involve more process steps, which may increase the risk and associated costs.
Carbon Paste A conductive carbon filled polymer paste used for wear protection on selective copper contacts. Typically applied 18-24 microns.
Soft Gold (Wire Bondable) Electrolytic gold deposited to the customer’s specified thickness (typically 30-50μ). Gold deposit has a purity >99.9%, a hardness of 50-90 Knoop. Soft gold is typically applied to selective features, but can be employed as a solderable coating.

| TOP |

Inner Layers

Layer Standard Advanced Standard Advanced Standard Advanced
Minimum core dielectric thickness 0.001" ZBC 0.001" ZBC 0.001" ZBC 0.001" ZBC 0.001" ZBC 0.001" ZBC
Minimum line width 0.00325"
(1oz foil)
0.00275"
(.5oz foil)
0.00325"
(1oz foil)
0.00275"
(.5oz foil)
0.00325"
(1oz foil)
0.00275"
(.5oz foil)
Minimum line-line spacing 0.00325"
(1oz foil)
0.00275"
(.5oz foil)
0.00325"
(1oz foil)
0.00275"
(.5oz foil)
0.00325"
(1oz foil)
0.00275"
(.5oz foil)
Minimum line-pad spacing 0.00325"
(1oz foil)
0.00275"
(.5oz foil)
0.00325"
(1oz foil)
0.00275"
(.5oz foil)
0.00325"
(1oz foil)
0.00275"
(.5oz foil)
Minimum Land Size - class 2 Diameter over Drill 0.010" 0.008" 0.010" 0.008" 0.010" 0.008"
Minimum Land Size - class 3 Diameter over Drill 0.012" 0.010" 0.012" 0.010" 0.012" 0.010"
Minimum plane clearance Diameter over Drill 0.020" 0.018" 0.020" 0.016" 0.020" 0.016"

| TOP |

Outer Layers

Layers Standard Advanced Standard Advanced Standard Advanced
Minimum prepreg fill thickness 0.0025" 0.002" 0.0025" 0.002" 0.0025" 0.002"
HDI dielectric thickness 0.0025" 0.003" to 0.004" 0.002" 0.004" 0.002" 0.004"
Maximum finished thickness 0.190" 0.225" 0.200" 0.300" 0.200" >0.275"
Minimum finished thickness tolerance +/- 10% +/- 7% +/- 10% +/- 7% +/- 10% +/- 7%
Maximum aspect ratio 12:1 14:1 10:1 12:1 10:1 15:1
Maximum aspect ratio –micro via 0.5:1 0.85:1 0.5:1 0.75:1 0.5:1 1:1
Minimum drill size - mechanical 0.010" 0.010" 0.010" 0.008" 0.008" 0.006"
Minimum pad size –class 2 Diameter over Drill(0.93 thick) 0.010" 0.008" 0.010" 0.008" 0.010" 0.008"
Minimum pad size –class 3 Diameter over Drill(0.93 thick) 0.012" 0.010" 0.012" 0.010" 0.012" 0.010"
Minimum drill size –laser via 0.005" 0.005" 0.005" 0.004" 0.005" 0.004"
Minimum target pad (layer n-1) micro via 0.005" 0.010" 0.010" 0.012" 0.010" 0.010" 0.008"
Minimum capture pad (layer n) micro via 0.010" 0.010" 0.012" 0.010" 0.010" 0.010"
Minimum line width 0.004" 0.0035" 0.004" 0.003" 0.004" 0.003"
Minimum line-line spacing 0.004" 0.0035" 0.004" 0.003" 0.004" 0.003"
Minimum line-pad spacing 0.004" 0.0035" 0.004" 0.003" 0.0035" 0.0025"
Copper base foil 0.5 oz. (18μ) 0.375 oz. (12μ) 0.5 oz. (18μ) 0.25 oz. (9μ) 0.5 oz. (18μ) 0.25 oz. (9μ)
Minimum solder mask web thickness 0.0035" 0.003" 0.004" 0.003" 0.0035" 0.003"
Minimum solder mask clearance 0.003" 0.0025" 0.003" 0.0025" 0.0025" 0.002"
Fabricated dimensions –routing +/- 0.005" +/- 0.004" +/- 0.005" +/- 0.003" +/- 0.005" +/- 0.004"
Fabricated dimensions –scoring X-Y +/- 0.010 +/-
0.005
+/- 0.010 +/-
0.005
+/- 0.010 +/-
0.005
Fabricated dimensions –scoring Z (web thickness) +/- 0.005 +/-
0.004
+/- 0.003 +/- 0.0025 +/- 0.005 +/-
0.004
Bow and twist ≥ 0.0075 in/in
0.005 in/in
≥ 0.0075 in/in
0.005 in/in
≥ 0.0075 in/in
0.005 in/in

| TOP |

Performance

Performance Standard Advanced Standard Advanced Standard Advanced
Tested isolation voltage 250 VDC 500 VDC 100 VDC 250 VDC 250 VDC 250 VDC
Isolation resistance 20 meg-ohms 100 meg-ohms 100 meg-ohms 100 meg-ohms 100 meg-ohms 100 meg-ohms
Continuity resistance 20 ohms 5 ohms 20 ohms 10 ohms 10 ohms 5 ohms
Single ended impedance tolerance, stripline (lines >= 0.005") +/- 10% +/- 5% +/- 10% +/- 8% +/- 10% +/- 5%
Single ended impedance tolerance, microstrip (lines >= 0.004") +/- 10% +/- 8% +/- 10% +/- 8% +/- 10% +/- 8%
Differential impedance tolerance stripline/
microstrip
+/- 10% +/- 8% +/- 10% +/- 8% +/- 10% +/- 8%
Differential impedance tolerance (line/space <= 0.004") +/- 10% +/- 10% +/- 10% +/- 10% +/- 10% +/- 10%
Rambus impedance tolerance +/- 10% +/-
2 ohms
+/- 10% +/-
2 ohms
+/- 10% +/-
2 ohms
Hi-Potential with Dielectric Withstanding Voltage 500 VDC 1500 VDC 500 VDC 1000 VDC 500 VDC 1000 VDC

| TOP |

PCB Quotes

RoHS 2002/95/EC Lead Free compliant PCBs.
• RoHS Compliant
Bates manufacturers can build PCB boards for you using non-leaded surface finishes that are RoHS compliant. Let us know your requirements when you Request a PCB Quote.

 

WEEE Halogen-free compliant PCBs.
• WEEE Compliant
Bates manufacturer can build PCB boards for you that are halogen free and meet WEEE requirements. Let us know your requirements when you Request a PCB Quote.
14015 Park Drive • Tomball, TX 77377
Tel: (281) 290-9600 • Fax: (281) 351-5989
info@batesquote.com

Site Map